The printing industry is becoming mature. Therefore, printers are forced to form new manufacturing applications. This is true for printed electronics. The process of gravure printing allows for incredible speed coupled with exceptional quality to be achieved. In theory, it would be ideal for the massive production of printed electronics. You can go here to learn more about major trends to watch out for gravure printing in electronics.
The Need to Incorporate Printed Electronics in Future
Printed electronics is a relatively new market in communication. Paired with conventional printing processes; the metal-based ink allows manufacturers to produce electrically functional devices. These gadgets are identified as printed electronics.
The Evolution of Traditional Printing Processes
Modifying the conventional printing process is cost-effective. It is also an efficient way to produce mass electronic devices. That said, printed electronics may get created via several traditional printing processes.
Some of the processes are such as screen printing, offset lithography, and gravure. Gravure is famous at this moment, but every process comes with its strength and limitation. This is regarding the production of every printed electronic.
Incorporating Concepts of Traditional Printing Processes to Gravure Printing
Every process of gravure printing is ideal when using a variety of product layers. Even with the impending challenges of using gravure printing for electronics, it is crucial to incorporate a few traditional printing methods. That is if these methods will help.
Capabilities of gravure printing technologies in electronics
Gravure printing technology is useful in producing a uniform yet conducive ink line production. Printed line properties like widening coupled with scalloped edges, can get used to determine a gravure’s ability to lay down its conductive ink line.
Test and Results
First, to achieve excellent results, there is a need to incorporate high viscosity inks and high pressure. That way, a slow printing speed can be reached and used. But it would be best if you also remembered that the results come with a few drawbacks. For instance, ink surface uniformity can be a problem. This is because of the ink dots that will be created from engraved cells using electricity.
The Impact of Gravure Printing
The impact is an increased line resistance. Generally, the process of printing using a gravure should get modified before mass production. While it is unlikely that a particular printing process can dominate the electronic product presentation, gravure is a top-rated hybrid electronic manufacturing process.
Implications of gravure printing in electronics
Before doing a gravure printing research, screening in the form of an experiment should be done. Suitable materials should be identified to determine the actual printing demands. You can use conducive inks for gravure printing. Note that manufacturers should emphasize the value of substrate properties and process parameters by using a statistical method.
The goal of printing electronics is to generate structures that are similar to the ones in traditional electronics. But the modern printing method presents users with the chance to enjoy a greater speed, little to no production complexity, and a low cost. Experts can realize this largely because of the transformation of high vacuum to purity manufacture of various integrated circuits. The ambient processing conditions are also other elements to go by when printing electronics.